Manufacturing facilities

Floors for manufacturing facilities under real operational loads

We select the floor system around sanitary and operating requirements: chemical exposure, temperature regime, wet cleaning, vehicle traffic and actual slab loading.

For which industries

Food manufacturing Pharmaceutical and medical production Chemical processing areas Agro and processing facilities Mechanical engineering Assembly and cable lines

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Operating conditions

Which conditions we account for during floor selection

The solution is selected from the combination of operating factors on a specific area of the facility.

01 7 analysis factors

Active factor

Mechanical loads

Vehicle traffic, point loads from racks, production lines and equipment.

We select the system by combining load, environment and maintenance regime of the area.

Solutions

Which solutions we apply

Each block below answers a specific risk zone and a specific operational task.

01

Concrete floors with topping and sealer

Where it is used: New production areas, warehouse-production zones and areas with intensive traffic and load.
Which task it solves: Top-layer hardening, dust control, wear resistance and fast commissioning of the floor.
Why it matters for manufacturing: Provides a durable working surface without a separate finish coating in areas where service life and finished m² cost matter.

Betocem is produced locally in Bishkek, so this block is presented as the engineering and logistics part of the solution rather than the page's main offer.

02

Concrete floors with steel fiber

Where it is used: Manufacturing and warehouse-production facilities with calculated loads and a requirement to speed up the works.
Which task it solves: Reduce preparatory operations, distribute reinforcement through the slab and stabilize slab behavior.
Why it matters for manufacturing: Fiber creates a technical and economic effect only when slab scheme, thickness and real site load are calculated correctly.

The fiber block is separated because the solution must be confirmed by calculation, not by a general promise of savings.

03

Polyurethane-cement systems

Where it is used: Food, pharmaceutical, medical, chemical and wet production zones.
Which task it solves: Work in an environment with chemicals, frequent cleaning, temperature changes and high hygiene requirements.
Why it matters for manufacturing: The system solves chemical resistance, thermal resistance and stability under harsh sanitary and wet-duty operation.

For PUC systems the focus is on the operating regime of the area: chemicals, temperature, water, steam and cleaning frequency.

04

Expansion joints, permanent formwork and sealants

Where it is used: New floors and reconstructions where slab-panel behavior, edge protection and node durability matter.
Which task it solves: Control joints, transfer loads, protect edges and manage movement under heavy-duty conditions.
Why it matters for manufacturing: This block is not cosmetic. It is about the reliability of the floor system as a whole: without proper joints and nodes, coating life drops sharply.

On production facilities joints and formwork are considered part of the engineering scheme of the floor, not a secondary accessory package.

Visual references

Facility references and materials used

We show typical environments and solutions so the visual block supports system selection instead of overloading the page.

Concrete floor with topping

Reference from Betocem materials: hardening the top layer of freshly placed concrete and creating a monolithic working floor for production areas.

topping sealer new areas

Locally produced Betocem materials

Reference of the Betocem production line: local supply, required volume and quality control for projects in Bishkek and the region.

Betocem Bishkek materials local supply

Polyurethane-cement system

Reference from the PUC catalog: a solution for wet, sanitary and chemically loaded production areas.

PUC wet zones chemical resistance

Fiber

Economics of the fiber solution

Fiber only works together with slab calculation, load analysis and the floor scheme. That is why this block is built as an engineering comparison rather than a marketing statement.

Scheme comparison

The same slab, only the reinforcement method changes

This block is meant to show quickly where the fiber solution reduces operations and creates engineering reserve.

Traditional scheme

Meshes or cages assembled on site More manual operations before pouring and higher dependence on slab panel preparation.

Fiber solution

Calculated dosage inside the concrete mix Fewer preparatory operations and a more compact slab installation cycle.

Parameter	Traditional reinforcement	Fiber solution
Reinforcement composition	Meshes or cages with separate on-site layout	A calculated fiber dosage is introduced directly into the concrete mix
Preparation before concreting	More operations before pouring and higher labor input	Fewer site operations and faster slab-panel preparation
Slab thickness	Depends on reinforcement scheme and calculated load	Can be optimized through structural calculation for the facility
Floor installation speed	Limited by placement and fixing of rebar	Accelerated by simplifying reinforcement

Where the value comes from

Lower labor input for slab panel preparation
Fewer manual operations before concreting
Potential slab thickness optimization after calculation
Faster floor installation and quicker return of the area to operation

Reference benchmark

A reference calculation for Grand Pharm Logistics Hub showed a shift from a 250 mm slab with two cages to a 200 mm slab with 25 kg of fiber per m³ and savings of at least 30%. For production facilities, final numbers are inserted only after calculation for your actual area.

What we calculate for your facility

This block is reserved for your comparison table with exact slab thicknesses, dosage and economic logic after we receive the source fiber file for your project.

Value for manufacturing

Why this is suitable specifically for manufacturing

Hygiene and convenience of regular cleaning

Chemical resistance to the real environment and process liquids

Thermal resistance under actual temperature regimes

Seamlessness or minimization of problematic joints where justified

Repairability and predictable maintenance of the system

Lower downtime during maintenance and local repair

Resistance to intensive use, vehicles and equipment

Cases

Confirmed projects and applied solutions

A single list of references for the manufacturing direction without splitting them into sub-industries.

Manufacturing facility

East Can Solution

18,000 m²

concrete floor with Betocem TOP topping
working surface for intensive operation

Building materials production

Technonicol

4,500 m²

concrete floor with Betocem TOP topping
solution for a loaded production zone

Manufacturing facility

ENCO Group

4,600 m²

concrete floor with Betocem TOP topping
wear-resistant working surface

Agro-industrial facility

AGROMIR

22,000 m²

concrete floor with Betocem TOP topping
production and warehouse operation

Production premises

Soft Renaissance

5,000 m²

concrete floor with Betocem TOP topping
solution for regular production loads

Mechanical engineering

SamAuto

11,500 m²

concrete floor with Betocem TOP topping
loaded production areas

Selection process

How we approach system selection

01

Collect source data

Purpose of the area, floor area, cleanliness requirements, chemicals, temperature and operating regime.

02

Account for loads and environment

We capture vehicles, equipment, humidity, cleaning regime, impact and abrasion.

03

Select the floor system and details

We define the floor build-up, coating type, reinforcement scheme, joints and edge details.

04

Estimate materials

We prepare a preliminary solution composition, material consumption and blocks that require engineering calculation.

05

Support implementation

We help carry the system from selection to execution and further operation of the area.

Final CTA

Request system selection for a specific shop or production area

Send the parameters of the area: production type, floor area, loads, cleaning regime, temperature and schedule limits. This helps move quickly from a general page to a preliminary solution scheme.

System selection for a new floor
Check of the existing substrate
Preliminary material consumption estimate

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